During the forecast period from 2023 to 2030, the worldwide ferroalloys market is anticipated to expand at a 7.5% CAGR. Consistent global steel production is expected to boost market expansion. Ferroalloys are a group of materials commonly used to create steel, made of iron and different alloying metals. Ferroalloys are utilised to increase the unique properties of steel products during the steelmaking process. Ferroalloys enhance characteristics such as fatigue strength, tensile strength, corrosion resistance, and ductility. The increase in global steel output is the key factor driving demand for ferroalloys. In addition, the expanding use of steel in industries such as construction, shipbuilding, and automobile manufacturing is driving the expansion of the ferroalloys market. Rising construction and infrastructure activity in Asia-Pacific nations, such as India and China, is one of the key factors fuelling the market growth.
According to a global market analysis of ferroalloys, ferroalloys are added to stainless steel to increase its tensile strength, ductility, fatigue strength, and corrosion resistance. In addition, ferroalloys may be refined, deoxidized, and controlled for the presence of non-metallic inclusions and precipitates. 10% to 20% ferrochrome is used with other alloys in the production of stainless steel to impart strength, toughness, hardness, magnetism, and corrosion and abrasion resistance. They are used in corrosion-resistant applications including airplanes, cutlery, high-speed trains, and cookware, among others. The rising demand for stainless steel in automotive and transportation, construction, shipbuilding, heavy industries, and the energy sector is expected to increase ferroalloy production over the forecast period.
Ferroalloys improve steel's corrosion resistance, hardness, and tensile strength. Stainless steel is in high demand across a variety of industries, including the automotive, construction, and manufacturing sectors. Utilizing ferroalloys in the manufacturing of stainless steel improves its physical, chemical, and mechanical properties, as well as the quality of its castings. Ferroalloy products are indispensable raw materials for stainless steel and other metallurgical industries, and they play a key role in modern economic development. Ferroalloys' market diversification is related to the expansion of the stainless steel and steel industries. Nearly 80% of all ferroalloys produced are utilised in the manufacturing of stainless steel and steel. Superalloys and alloys (other than steel) are the second most prevalent ferroalloy products, behind stainless steel. Globally, the number of ferroalloy industries is increasing as a result of the expansion of stainless-steel producing industries.
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Ferroalloys play a crucial role in the production of superalloys, which are high-performance alloys used in extreme environments where corrosion and heat resistance are of the utmost importance, due to the growing demand for high-performance materials that can operate at high temperatures in the combustion chamber. Superalloys are the chosen steel for the aerospace industry, chemical processing industries, submarine construction, industrial gas turbines, and heat exchangers. The ferroalloys market forecast anticipates growth in demand for thermal protection, surface stability, and materials with mechanical strength in the construction of next-generation aircraft. These advances present major prospects for superalloy manufacturers. Market participants benefit from these ongoing trends in the ferroalloys business. In addition, it is projected that the marine sector will increase the need for superalloys in the near future due to an increase in the demand for anticorrosive metals in the production of power generation engines, fasteners, and springs.
By type, the global ferroalloys market has been divided into bulk alloys and noble alloys. In 2021, bulk alloys comprised 50% of the global market. It is expected to dominate the market for the duration of the forecasted period. Bulk alloys comprise main alloys such as ferromanganese, ferrosilicon, ferrochromium, silico-manganese, etc. The global demand for ferroalloys is expected to expand since bulk alloys are primarily used in the steel and iron-making sectors to improve the properties of steel and are produced in enormous quantities.
In 2021, ferromanganese accounted for more than 17.0% of the ferroalloys market in terms of volume. Ferromanganese is predominantly utilised in the steel and foundry sectors. Due to its sulfide and deoxidant former properties, ferromanganese's demand in steelmaking is mostly driven by its use as a desulfurizing agent. The presence of manganese and sulfur prevents the formation of iron sulfide, which can result in cracking. Silicomanganese is a ferroalloy consisting of 65% to 68% manganese, 1.5 to 2% carbon, and 16 to 21% silicon that is generated by smelting slag from high-carbon ferromanganese. In addition, it contains trace amounts of phosphorus, carbon, and sulfur. Due to its lower carbon content, silicomanganese is utilized in the steelmaking process as a ladle addition to adding manganese and silicon.
In 2021, stainless steel was the market leader and accounted for around 32.0% of total sales. The segment's CAGR is predicted to be lucrative during the projection period. China produced around 59% of the world's stainless steel in 2020, per the International Stainless-Steel Forum (ISSF). In 2020, the nation's output increased by 2.5% compared to 2019. From 2019 to 2020, the global production of stainless steel declined by 2.5%, reaching 50.9 million tonnes. Cast iron is predicted to have the greatest market growth rate over the forecast period. Cast iron is a ferrous alloy comprising, among other elements, trace amounts of manganese, chromium, nickel, tungsten, and molybdenum. It is projected that the segment's cheap manufacturing cost, higher casting characteristics, improved compression strength, durability, and resistance to deformation will contribute to its growth. Cast iron applications include, among others, oil and gas industry pipes, machinery and equipment parts, automotive components including disc brake rotors, gearbox cases, flywheels, combustion engine cylinder blocks, and manifolds, household utensils and pots, shipbuilding components, flanges, fittings, and pump impellers.
In terms of market value, the Asia-Pacific region dominated the market in 2021, accounting for over 60% of global sales. As the leading consumer and producer of ferroalloys, China is anticipated to maintain its position as the dominant nation in the sector in the future years. In the Asia-Pacific region, the developing markets for ferroalloys are India, Indonesia, Malaysia, and Vietnam. China and the aforementioned expanding market are projected to see lucrative growth in the coming years. In North America, steel production increased in the United States in 2019, while it decreased in Canada and Mexico. Due to its vast steel production, the United States has a far larger ferroalloys market than Canada and Mexico. Rising steel production in the region is a major factor in the expansion of the ferroalloys industry. There were around 41 final assembly factories in 16 states as of December 2020. Germany accounted for around 30 percent of the total passenger automobile production in Europe. Over 950 companies comprise the vehicle industry in the United States, with 70% of automotive suppliers being small and medium-sized businesses. The continuous output of these businesses is predicted to have a substantial impact on the long-term demand for steel products. This is expected to contribute to the demand for metal deoxidizers.
Several small- and large-scale producers and suppliers hold the vast bulk of the ferroalloys market share worldwide. Through substantial R&D, the majority of enterprises are deploying new technologies and strategies, primarily to identify and prioritize sustainable metal-adding agents. Important organizational strategies include the diversification of product lines and mergers and acquisitions. ArcelorMittal, OM Holdings LTD, Sakura Ferroalloys, Pertama Ferroalloys, Tata Steel, NikoPol Ferroalloy Plant, Gulf Ferroalloys Company, and BAFA Bahrain are global market leaders. Given the competitive nature of the business, it is expected that large companies will increase their spending in the future years. Zimasco, a subsidiary of Sinosteel Corporation, has announced an investment of USD 35.0 million to boost ferrochrome production capacity. The Kwekwe ferrochrome smelting plant is slated to initiate a new project with an annual capacity of 72 kilotons. It is projected that increased steel production capacities will increase market competition. By April 2021, Tata Steel Mining (TSML) intends to triple its ferrochrome production in India to 9 lakh tonnes per year. After acquiring the Karmada, Saruabli, and Sukinda mines, TSML is now India's largest chrome ore mining company. Glencore, Samancore Chrome, Shanghai Shenjia Ferroalloys Co. Ltd, Ferro Alloys Corporation Limited., S.C. Feral S.R.L, Tata Steel Limited - Ferro Alloys & Minerals Division, Arcelor Mittal, China Minmetals, SAIL, and Jindal Group are among the significant ferroalloys industry participants.